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Original Prusa XL: power use and running cost

Large CoreXY with a 16-tile segmented bed and up to five tool-changer heads; price shown is single-toolhead assembled. 360 × 360 × 360 mm build volume, open frame.

185 Waverage while printing
15 Widle / standby
490 Wpeak while heating
480 Wpower supply rating
1.85 kWhper 10-hour print
$0.31per 10-hour print at $0.17/kWh
$2499typical price (2023)
400 mm/smax speed · 290 °C nozzle · 120 °C bed

Power figure: measured. Prusa forum owner readings: ~187 W printing PLA single-tool on a full bed, 490 W start-up peak; twin 240 W PSUs (single-toolhead configuration).

Electricity cost for a print on the Original Prusa XL

Printer and print
W
Measured: Prusa forum owner readings: ~187 W printing PLA single-tool on a full bed, 490 W start-up peak; twin 240 W PSUs (single-toolhead configuration).
W
When on but not printing
hours
/day
For the monthly figure
Tariff
USD/kWh

Full cost of a print on the Original Prusa XL

Pre-set with this printer's wattage and price for depreciation. Enter grams and hours from your slicer.

Filament
g
From your slicer after slicing
USD/kg
Printing
hours
W
Typical while printing, not the PSU rating
USD/kWh
%
Share of prints that fail and get reprinted
Printer wear, labour and selling price
USD
0 to ignore depreciation
hours
5,000 h ≈ 3 years of regular use
USD/h
Nozzles, belts, lubricant, fans
parts
min
Slicing, setup, removal, cleanup
USD/h
USD
Sanding, paint, inserts, glue
USD
%
Profit on top of the true cost

Layer heights that suit the Original Prusa XL's Z axis

Z moves 0.0200 mm per full step (lead screw, 4 mm per motor revolution, 200 steps/rev, 800 steps/mm). Whole multiples of that are "magic" heights: every layer lands on a full step instead of a less accurate microstep.

Layer height0.080.100.120.150.160.200.240.250.280.30
On a full step?yesyesyesno → 0.16yesyesyesno → 0.26yesyes

Basis: firmware. Prusa-Firmware-Buddy Configuration_XL.h DEFAULT_AXIS_STEPS_PER_UNIT_Z 800 with Z_MICROSTEPS 16 → 4 mm lead, confirmed by Prusa's 'Trapezoid nut (XL)' spare part listed as Tr8x4 (P2x2); 0.02 mm full step. Open in the magic layer height calculator.

Questions about the Original Prusa XL

How many watts does the Original Prusa XL use?

About 185 W on average while printing PLA, 15 W when idle and up to 490 W while heating. Prusa forum owner readings: ~187 W printing PLA single-tool on a full bed, 490 W start-up peak; twin 240 W PSUs (single-toolhead configuration).

How much does it cost to run a Original Prusa XL for 24 hours?

4.4 kWh, which is $0.75 at $0.17/kWh (US average) or about £1.15 at UK rates.

Does the Original Prusa XL use a lot of electricity?

No. Running it 8 hours a day for a month costs roughly $7.55 at US rates — comparable to a desktop computer.

What are the best layer heights for the Original Prusa XL?

The Original Prusa XL's Z axis moves 0.0200 mm per full motor step (4 mm per revolution, 200 steps). Layer heights that are whole multiples of that — 0.08, 0.1, 0.12, 0.14, 0.16, 0.18, 0.2 mm — avoid microstep rounding. 0.15, 0.25 mm are not exact multiples.